Are you looking for an injection molding manufacturer in China? In recent times, China has emerged as the largest consumer of automobiles. The automobile industry is flourishing in China and it has provided plastic injection molding manufacturers with a boost.
How to find a reliable car plastic parts injection molding manufacturer in China
It was reported that 90% of the car parts are produced using injection molds. In the last 10 years, there has been significant growth in the popularity of Chinese mold makers. China has emerged as the largest mold manufacturer in the fast-changing market. There are numerous injection molding companies working in China. Unfortunately, not all of them are trustworthy and reliable. With so many choices, it gets challenging to choose one manufacturer. Here, we have shed light on how to find a reliable injection molding company in China.
One of the top ways to find a trustworthy company is through referrals. You can ask your friend, family, neighbors, or even co-workers. It is an easy and ideal way to know about a company. For instance, your friend used an injection molding company and their experience was good. By listening to them, you can have peace of mind that you will get quality service. They can tell you about their experience with the company. There is no better way to find a reliable company than positive word of mouth.
In today’s advanced world, you can access unlimited information available on the internet without any trouble. When looking for a trustworthy company in China, you can search online. There are several plastic car parts injection molding companies. An important thing you need to keep in mind is that there are many fraud companies as well. This is why you need to be very diligent when choosing a company. It is advised to conduct comprehensive research on the company before you hire them. If you cannot find much information on the company, it is better to look for other companies.
Another great way to find a trustworthy company is by checking reviews online. The reviews from customers are like testimonials. You can know more about the user experience and services of the company. There are several sites where you can read reviews from users. In case there are plenty of negative reviews, you should explore other options.
RJC Mold is a mold company that has 19 years of experience working with leading companies across the globe. We are a reliable name when it comes to automobile parts injection molding companies. With our dedication and commitment to excellence, we have become a top name in the industry. We offer our customers a wide range of impeccable services. We have extensive knowledge about injection molding. This is why we can help and guide you through the process. For us customer satisfaction is a top priority, it helps in providing exceptional services at affordable rates. For more information, feel free to contact us.
How many plastic parts are used in a car
More and more car manufacturers are replacing metal parts with plastic parts in the car. But do you know exactly how many plastic parts are used in a car? The latest report shows 20%-40% of the parts used in a car are made of plastic, that’s around 2000-6000 parts, depending on different car brands and classifications.
Plastic parts are now more and more popular in the car, at present except for car shell, the plastic parts are used elsewhere;
Chassis plastic parts: plastic parts for engine, plastic parts for water tank, plastic parts for air conditioning, plastic parts for air filter, plastic fuel tank, plastic parts for all kinds of water bottles, etc;
Interior plastic parts: dashboard plastic accessories, plastic seat parts, plastic parts for floor accessories, roof plastic accessories, gear lever plastic parts, steering wheel plastic accessories, door trim, rearview mirrors shell, and a variety of buckles and fasteners;
Exterior plastic parts: front and rear lights plastic shell or cover, air vent grille, bumper, fender and mirror holder, etc;
We have also drawn a brief picture below to show some import plastic parts used in a car, so you can have it in mind easily, please see below:
What are the advantages and disadvantages of car plastic parts injection molding
Car plastic parts injection molding is preferred by car parts suppliers or car manufacturers throughout the world for excellent factors, such as car plastic parts injection molding is extremely accurate, some production professionals report a big manufacturer run with plastic injection molding is 25 times much less expensive compared with metal parts, and these plastic parts can be easily recycled.
- Car Components Plastic Injection Mold Pros
- High manufacturing efficiency
- Low cost
- Many plastics used simultaneously
- A wide selection of plastic raw materials could be utilized
- No extra resource being wasted
- Major advantages of car parts plastic injection mold:
- It Keeps Labor Costs Low With Plastic Injection Molding
Automatic parts plastic injection molding manufacturing is a computerized procedure, which indicates the procedure is inexpensive to make auto plastic components, in a complete automated injection mold manufactory, you just see a couple of employees there to guarantee the equipment runs constantly. Plastic injection molding devices work with a self-gating, automated innovation that enables undisturbed procedures that call for very little oversight.
The plastic injection molding procedure is rather adaptable. Also, the shape of the plastic component is to be created without a wealth of time or initiative.
A Polished as well as smooth Look
Each car plastic component that arises from the mold and mildew looks smooth as well as ended up. The huge bulk of these components is nearly perfect after generation.
Automotive components plastic injection mold is a high-performance manufacturing approach. This is among the significant reasons it has actually gotten such popularity as a modern technology from major car manufacturers or car parts suppliers. It takes really brief time to provide vehicle plastic components to the marketplace, the injection-produced automobile components come from the mold every couple of secs, normally the injection mold procedure runs all the time when the vehicle part mold is developed. The precise rate of the procedure pivots on the nature of the mold, it normally takes between 15 to 30 secs to proceed in between cycles.
These injection molds are subjected to unbelievably high stress, permitting the mold to be pushed tighter compared to various other molding approaches. Using computer systems helped production (CAM), as well as a computer system, helped layout (CAD) enables also the tiniest nuances as well as a lot of complicated styles to be perfectly executed in the component’s development. It is also feasible to experience egregiously limited resistances of .001mm or even less.
Car plastic parts molding is exceptionally specific. This procedure makes nearly every sort of plastic component. Some layout constraints exist, the molding is precisely developed so the last item is within 0.0005 inches of the desired outcome.
The Plastic Car Parts Injection Molding is Economically Compared to Metal
Enormous manufacturing runs that make usage of plastic machining typically set you back upwards of one-quarter a lot more compared to metal parts. Some production professionals report big manufacturing run with plastic injection molding is 25 times much less expensive compared to metal machining.
Many thanks to the growth of the chemical market, increasingly more kinds of plastic material could be made use of, as well as the efficiency as well as qualities, are a lot more varied, several plastic materials could instead of metal in the application, such as Acrylic, Vectra, ABS, PET. All they could be profited by injection mold to make auto plastic components.
Using warm smelter, plastic injection mold processing could keep low plastic waste. Generally, in a steady manufacturing circumstance, the plastic waste is no.
It Creates High-strength Plastic Car Parts
Those that require super-strong components utilize plastic injection molding. When handling happens, car parts plastic injection molding permits for the enhancement of fillers to elements. These fillers reduce the thickness of the fluid plastic and also improve the durability of the end product.
Plastic injection molding car parts don’t waste extra plastic material
The pros of co-injection mold are you could make cars and truck plastic components with greater than one plastic material at the very same time for various usages. Plastic injection molding is clever because it does not utilize extra plastic compared to needed to create components. Extra plastic is ground up as well as thawed in order to be reused, it reduces waste in the production procedure.
Minority Disadvantages of Plastic Car Parts Injection Molding
Plastic car parts injection molding still has some disadvantages to be noted. The process is fairly expensive initially. It can cost thousands of US dollars or more to produce an initial mold. The machinery is also fairly expensive. However, once these start-up costs are surmounted, this process pays for itself and then some across posterity.
Why do car manufacturers prefer to replace metal parts with plastic parts
During the 2017 Las Vegas International Auto Parts Show, I have noted more and more car metal parts have been replaced with plastic parts. Not only the exterior or interior decoration parts, even some structural parts, but functional parts have also been replaced with plastic parts!
Why major car manufacturers are replacing more and more metal parts with plastic parts?
The main reason to use plastic car parts is to reduce the car total weight;
However, to be honest, the manufacturer and seller have been emphasizing the lightweight, but consumers do not really know how can we benefit from the light-weighted car. Cars are getting more efficient, with smaller engines, so the cars need to be as light as possible.
The report shows that if a car reduces the weight of 100kg, 100 km fuel consumption can be reduced 0.3L to 0.6L ( depending on the car displacement 1-2 liter ), it can save you a lot of fuel cost.
Energy-saving and emission reduction;
Gasoline or diesel fuel is abstracted and refined from petroleum which is a non-renewable resource, although the fuel-saving rate is not so obvious, but considering the huge running cars on the road, using plastic car parts can effectively save energy, as well as reduce greenhouse gases emission, so as to protect the global climate and our mother earth.
Car plastic parts VS safety, is it really a paradox
In fact, not only is it not dangerous, some parts made of plastic are actually rather safer than metal. Plastic with better absorb performance, most bumpers and bumper beams are made of plastic to better protect pedestrians and occupants in the event of an accident.
Do not understand? Imagine, in a car accident, you want to hit the iron plate, or hit the plastic plate? Someone asked, then my car would badly break when it happens? I had to say, human safety is more important than a car. So actually we have seen in a lot of newspapers or videos, a superior Ferrari or Lamborghini sports car is badly broken in a car accident, but no one was badly hurt, so after reading this article, you got the answer.
Another thing I have to mention is, the tank made of plastic is more secure than the metal tank. Because in the event of an accident, a metal tank may spark as a result of a collision, though less likely but has the possibility to explode than a plastic tank. Now, 80% of the cars are using fuel tanks made of plastic.
Most plastic parts are cheaper than metal parts because cast iron or aluminum alloy parts just isn’t as cost-effective as it used to be. But plastic injection molding automotive parts can be produced in bulk quantity easily, so the average cost can be lower down. And they are cheap to ship, storage, as well as recycle.
Using plastic decoration parts can make the car quieter;
In addition to the cost, weight, safety issues mentioned above, metal has noise issues. For example, if you use a thin metal sheet, it will readily conduct noise and vibration. But using plastic parts can help to improve this issue, as we have said before, plastic has better absorbing performance.
Analysis of the famous cars for plastic parts injection mold solution & service
The car market is experiencing transformations when it pertains to the developing and also producing strategies of Buick parts. Many assembling components as well as various other parts are being made with injection-shaped plastics for higher efficiency and also improved resilience. Vehicle engines, as well as exterior components assembly, need polycarbonate parts as well as materials for much better efficiency. The versatile, as well as versatile nature of injection molding components, makes them suitable for making components or perhaps full tools for the car market.
Shenzhen RJC Mold concentrates on basic in addition to customized parts for the Audi vehicle market. Collaborating with different tier one and also tier two Audi automobile parts suppliers and manufacturers has actually let us better understand the complicated needs of the automobile.
What Automobile Injection Mold Plastic Components Shenzhen RJC is Processing
Adhering to are several of the most generally utilized injection built components in the car market:
- Outside Vehicle Components: Step pedals as well as barriers, side view mirror housing, rear bumper, door frame, and also securing parts
- Inside Car Components: Garnish columns, seat fittings, audio/ video parts, brake control system, and also storage space systems
- Decoration Inner Parts: Switches, door handles, inside/ outside trims, and also headcover
- Inner Wraps: Shifter handles, console covers, as well as guiding wheels
- Various Other Parts: fan, fuel container systems, and also electric covers.
- A case study for one of the Brands we cooperate-Toyota
“We are very pleased with their designing and processing ability, as well as the integrity of the personnel we have had the enjoyment during in contact with at RJC Industries.”Said our customer and friend Frank, who is a major car parts supplier for Toyota, Honda in Brazil.
In 2013, we received a request from Frank to design plastic injection molding for Toyota Japan and Toyota Brazil. The client’s budget is 6500USD. Other competitors’ lowest quotation is 8500USD. After carefully studying the customer’s background and the original plastic parts design, we feel we have full confidence to achieve the customer’s requirements and our quotation can be 5500USD with reasonable profit, which is more competitive compared with our competitors. And We believe we can deliver faster with higher precision. After an onsite factory inspection and face-to-face talk, frank decide to cooperate with us.
However, we still face some problems during the development of molding design and process, the product inner thickness is only 0.4mm and so on, and finally, our professional engineer team resolved these problems, and we delivered the required two molds in just 12 days, the customer is very surprised and satisfied and praise our team.
After using these Toyota car plastic injection molds, the customer has greatly shortened the production cycle. Because these plastic parts’ sizes are accurate and long-lasting. The customer has saved 20% money while improving 30% inefficiency, the parts wear rate was reduced by 20%. Now we have been established a strategic partnership with Frank, for many other Toyota car plastic parts injection molding projects.
Other Brands we cooperate with
üKia Forte Koup
üKia Mohave / Borrego
||2015 Buick LaCrosse
BMW 5 Series
BMW 7 Series
BMW 6 Series
BMW Brilliance BS6
BMW Mini E
BMW 3 Series
BMW 8 Series
BMW Hydrogen 7
Lexus GS F
Lexus RC F
Subaru WRX STI
Audi A3 Sportback e-tron
Audi A4 Allroad Quattro
Audi A5 Sportback
Audi S5 Sportback
Audi TT / Audi TTS
Audi TT RS
Why Choose China RJC for Your Car Plastic Parts Needs
Throughout the years, Shenzhen RJC Industries Co., Ltd has been devoted and continued to improve automotive plastic parts for Toyota. The goal has always been to make our automotive plastic parts injection molding products and solutions the best of the best. These plastic injection molded car parts are designed with a molding strategy that keeps costs low and operating appropriately.
By cooperating with Shenzhen RJC Mold, you could obtain the below advantages:
- Maximized Designs: Project budget plan and also customer fulfillment is our concern. We enhance layouts for much better top-quality molding to satisfy customer purposes as well as price specs.
- Rigid Quality Control System: RJC molding adopts rigorous high-quality control from developing to delivery, which ensures to offer infallible and also perfect plastic components at affordable costs.
- Short Delivery Times: We guarantee the shortest turn-around time in the autoplastic injection mold market. We have a record of delivering components molding within 3 days – one week. All this could be done on an extremely cost-efficient basis.
Shenzhen RJC Industrial Co., Ltd is a professional designing company, manufacturer, and solution provider for major car brands all over the world with more than 19 years of experience in the field. Concentrated on plastic injection mold for small quantity models as well as tiny runs, for example, runs, or high quantity, huge runs, RJC Mold could help you. If you are searching for reliable quality, much better efficiency, and also undeniable precision for your injection-formed Auto branded auto components, definitely RJC Industrial is the company to depend on.
If you have any requirements for car plastic parts injection molding, please feel free to contact us by email: [email protected] at any time, we would provide you with a perfect solution as soon as possible.